Business case

Three dimensional scanning of carbon fiber bicycle frame

2022-06-10 A+ A A-

A well-known bicycle design and manufacturing company uses carbon fiber materials to produce bicycles. With the gradual maturity of carbon fiber material manufacturing technology, the development and research of carbon fiber bicycles have been promoted. After years of development, carbon fiber composites have become the mainstream materials for high and medium-range bicycle frames, and have been welcomed by the general consumers.

Practical problem

1. due to the lightweight design of the carbon fiber frame, the carbon fiber frame pipe is too thin and deformed, so it is necessary to use a three-dimensional scanner for three-dimensional detection.
2. the second is the special strength of the carbon fiber joint. The frame will be made of different materials or processes, and the connection points of different sections will often become weak links. Three dimensional scanning is used to re design the R & D team.


Scanning site of carbon fiber bicycle frame


Scanning site of carbon fiber bicycle frame

Holon solutions

1. Preliminary preparation
Spraying developer: improve the surface background color contrast of the sample to obtain better scanning data.
Paste mark points: make the acquired data be positioned and spliced in the scanning software.
2. 3D scanning
After spraying the developer and pasting the mark points, the 3D data of the bicycle frame can be quickly obtained by using the 3D scanner hl-3ds in only 10 minutes, with high comprehensive scanning accuracy. Finally, import the three-dimensional scanning data of the scanning frame into the three-dimensional reverse software (Geomagic) for processing, and import the processed STL data of the bicycle frame into the mainstream design software such as pro/e and UG for the secondary design of the bicycle frame or combine with the detection software Geomagic qualify to meet the three-dimensional detection requirements of the bicycle frame.


STL data diagram of carbon fiber bicycle frame

STL data diagram of carbon fiber bicycle frame

STL data diagram of carbon fiber bicycle frame





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