Porducts

Automated 3D inspection system

The automated three-dimensional online inspection system obtains the contour data of the product through the optical non-contact scanning of the laser sensor

With the rapid development of the 3D scanning field, our company has accumulated nearly two decades of technology to launch an automated 3D online inspection system. Through the equipment directly installed on the production line, the use of 3D software measurement technology for real-time inspection and data feedback, so that the products can be better produced and guided Work, reduce unnecessary losses, save time and production costs, greatly improve production efficiency.
The automated three-dimensional online detection system obtains the contour data of the product through optical non-contact scanning of the laser sensor, and transmits the real-time data to the processing unit, and adjusts the control unit through the decision-making of the processing unit to realize online adjustment and make the result profitable. Thereby, the screening of defective products and the sorting of product types can also be easily achieved through 3D online inspection, just like adding a pair of eyes to the production line and robotic arm, improving product production efficiency and pass rate.

Product features

●Safe operation performance

   Human-machine collaborative robot, no guardrail, 

simple and convenient operation


  ●Full-size 3D inspection

    Three-dimensional scanning obtains the complete point cloud data 

of the workpiece, making full-scale inspection possible

●Fully automatic scanning

  One-click to complete the whole process from 3D 

scanning to production inspection report

  ●High data accuracy

    The accuracy is up to 0015mm, and the ability to resist environmental interference is strong

●Blue light scanning technology

  The 3D online inspection system adopts blue light 

3D scanning technology, which can effectively prevent 

metal reflection and help improve the scanning quality

  ●Automatic batch inspection of assembly line

    Robot automatic three-dimensional online inspection program the 

same workpiece to complete batch automatic inspection


Technical advantages

Reduce manual intervention

Use mechanical arms or robots to operate without manual intervention, reduce production costs and improve work efficiency

Blu-ray scanning technology

The 3D online inspection system adopts blue 3D scanning technology, which can effectively prevent metal reflection and help improve the scanning quality

Full-scale 3D inspection

Three-dimensional scanning obtains the complete point cloud data of the workpiece, making full-scale inspection possible

High data accuracy

The accuracy is as high as 0.015mm, and the ability to resist environmental interference is strong. Use 3D software measurement technology for real-time detection and data feedback

specification

Product numberAutomated 3D oline inspection system
scanning methodNon-contact 3D scanning (photographed 3D scanning)
Projection, grating technologyMicrostructured light projection, extrapolation multi-frequency phase shifting technique (optional: blue/white light)
Calibration techniqueRing code calibration (13 steps)
Single scan range (mm)       Independent mode400×300
100×75
    Adjustment mode200×150
50×40
Single measurement accuracy (mm)±0.01
Single-sided scan time (S)<5,<3
Stitching methodFully automatic intelligent stitching, manual feature stitching
Scannable object range (mm)30~1500
Average sampling point distance (mm)0.06-0.47
Industrial 3D photogrammetrySupport industrial 3D photogrammetry stitching engineering coordinate point file import
industrial camera Resolution (pixels)1.13 million pixels (can be selected according to customer needs, 2 million, 3 million or 5 million pixels)
   Camera angle (degrees)18 degrees, 27 degrees, 32.5 degrees
Industrial lens (mm)8,12,16,25,35 (depending on model)
Calibration unitMetal/glass
Industrial consoleMobile operator
Data output formatASC,STL,PLY, IGES
Light source, energy (W)Standard 100 W halogen lamp; LED 50 W high energy LED (White); high energy lamp (HPL) 250 W halogen lamp
Field of applicationMold, engraving, bathroom, sculpture, toy doll, 3D printing, small parts, etc., reverse engineering
Working temperature, power supply-10℃~50℃、100~240V AC
Scanning device   System size (mm)440x140x120
     System weight (kg)2.5KG

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