Business case

Automotive cabin and floor mat scanning solutions

2021-05-19 A+ A A-

With the arrival of China becoming the world’s largest automobile market, car modification has become a topic of interest among car lovers. Our company Hualang 3D recently cooperated with a large domestic automobile company to help Ford by using 3D digital technology. Cars (the latest model in 2018) are scanned and modified to meet market demand and increase corporate competitiveness.

Practical problems

The scan is divided into two parts:

Ford car interior floor mat scanning, car compartment scanning

Due to the large size of the Ford car scanned this time (the whole car is about 4 meters long and the car box is nearly 2 meters) and the scan space of the car interior is narrow, the scanning difficulty is increased. The customer requires fast and accurate scanning of the car box and foot pads 3D data and cannot be sprayed. For imaging agents, traditional scanning methods are inefficient and cannot completely obtain 3D data of nearly 2 meters of car compartments. In addition, scanning of car interior foot pads has many limitations. Traditional measurement methods cannot achieve expected results and cannot meet customer needs.

On-site scan data of car mats

STL data chart of car floor mats

Holon solutions

Ford cars are large in size, with nearly 2 meters of cabin scanning and narrow scanning space for car interiors, which increases the difficulty of scanning. In order to effectively control the global cumulative error and scanning efficiency of 3D scanning, Hualang 3D adopts targeted solutions and uses handheld 3D scanners. A15 completes the scanning of car trunks and car interior floor mats in a single machine. The scanning speed is high and the accuracy is high. All the difficulties are effectively solved. This scanning exceeds the customer's expected results. I am very satisfied with this measurement. It is for the subsequent car modification and precise assembly test. Bought more project time.

Scanning device:

Handheld 3D scanner A15

A15, a portable laser handheld 3D scanner independently developed and produced by Hualang 3D, has the following advantages:

◆ Ultra-portable, the body weight is only 0.87kg;

◆ The accuracy is up to 0.020mm, and the resolution is up to 0.050mm;

◆ Adapt to measurement tasks in various complex environments such as indoors and outdoors;

◆ High-speed scanning: 480,000 measurements/sec;

◆ Large measurement space, good stability, and a single machine can complete the measurement of super large workpieces;

◆ Almost unlimited 3D scanning, not affected by object size, material, color, etc.;

Ford car cabin scanning scene

Ford car cabin STL data map

Ford car cabin STL data map

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